SKILL & TRAINING CONTENTS (with the use of the game technology)
- Projects of assembly wind energy facilities and Commissioning of wind energy installation.
- Wind energy facilities maintenance.
- Security and evaluation of professional risks in wind farms.
- Any other operational skill that has been identified in the experts workshop.
(e.g: electrical works….)
A. General data
- energy, …
KPI, Key Performance Indicators.
- MTBF: Mean Time Between Failures
- MTTR: Mean time between reparations:
B. Develop a work plan from previous to project commissioning
Identify the different elements of a wind energy installation in the engineering project and in a technical memory
Develop simple symbolic schemes related with the detail of the assembly or with the maintenance work
Describe the tasks involved in the assembly and maintenance, sequencing them and describing the tools and equipment to be used.
Define the characteristics needed in the working environment before performing the maintenance work or assembly process specifying the safety requirements
Summary and conclusions
C. Develop the assembly tasks of the wind turbine in the wind energy facilities
Perform the commissioning of the materials and equipment needed, determining their placement for their later assembly.
Deign of the commissioning/assembling zone related to the WTG size.
Describe the procedures for the assembly of the sections of the tower or the corresponding structure, establishing the alignment requirements, verticality and support.
Place the nacelle or turbine on the tower with safety and quality criteria required.
Make the electrical connections of the equipments, the generator and the transformer.
Perform the initial actions without connection to the grid
WTGs start up
Examples of Good practices
Examples of Bad practices
D. Design and develop maintenance programs for the wind energy facilities
Prepare and update maintenance programs with the technical information provided by the manufacturers of equipment and wind energy facilities.
Include in the maintenance program: tasks, procedures and methods for the intervention, disassembly and assembly, checking, time, human and materials resources needed for the maintenance development within the time and estimated cost.
Analyze the critical points of the equipment and facilities that involve risks for the human resources, for the environment and for the proper functioning of the facility.
Determine the optimization of own resources and the external support needed.
Manage the batteries for emergency and their periodically review: pitch and general plant supply
Establish the quality criteria for the control of the stages of maintenance.
E. Predictive maintenance
Justify the importance of the predictive maintenance. Main elements of the conditioning monitoring
Typical predictive activities
Solutions for vibrations control
Inside WTG noise control
Oil-Lubricant quality control
F- Preventive maintenance of the equipment and components of the wind energy farms
Justify the importance of the preventive maintenance with an established planning
Define the proper values f the main parameters of the wind energy farm and describe the procedures for their obtaining and testing.
Check the proper function of orientation, braking and pitch subsystems.
Communications procedures IEC 61400-25
Describe the procedures of each preventive maintenance operations to be performed on the equipments and components of wind energy farms
Identify the elements that must be performed preventive maintenance operations.
Reporting of the check list of the main components
The verification tests and adjustment of torque, lubrication operations and changing the oil.
Checking and preventive maintenance of the equipment and facilities with corrosion and tightness.
Describe the procedures for checking the electrical insulation status of the equipment and facilities.
Develop documentation relating with the results of inspections and developed operations
G. Verification the corrective maintenance processes of the wind energy facilities
Analyze and use the documentation received and generated, technical and administrative in order to organize and verify the corrective maintenance. Repair the equipment and wind energy facilities.
Coordinate the work of people involved in the corrective maintenance
Identify and implement the corrective measures for the deviations
Check the maintenance quality, rationalizing costs, resolving contingencies with maximum efficiency and meeting the expected objectives
H. Perform specialized operations for the corrective maintenance of wind energy farms
Diagnose the common faults that occur in wind energy facilities, determining their cause
Describe the procedures for each corrective maintenance operations to be performed in equipment and components of the wind energy farms
Repair orientation braking and pitch circuits.
Repair the especializad damage
Fills the report of activity.
Check and maintain in operating state the equipment and specialized tools required in maintenance.
I. Develop criteria and classification systems for defining and evaluating professional risks associated in the assembly, commissioning, operation and maintenance of wind energy farms
5 rules HSE/warnings
Analyze the different professional activities in the assembly of a wind turbine to be installed in a wind farm, identifying risk situations and classifying them by type and importance.
Analyze specific maintenance activities on a wind energy farms, identifying risk situations and classifying them by type and importance.
Define the control and prevention measures.
Develop measures to inform and disseminate about prevention in the assembly, commissioning, operation and maintenance of wind energy farms.
J. Describe and characterize the different safety equipment and personnel protective equipment used in assembly, commissioning and maintenance tasks in the wind energy farms.
Classify and establish the characteristics of the personnel protective equipment and working cloth used in the assembly, commissioning and maintenance tasks
Define the use and characteristics of safety equipment for falls.
Describe the performance and characteristics of wireless telecommunication equipment and justify its importance as a security element.
Describe the critical points for inspection and maintenance of safety equipment for falls.
K. Analyze the ascent and descent maneuvers of materials and people through a wind energy farm, describing the procedures and equipment needed to perform them safely.
Establish the safety requirements for the climbing and descending of workers through a wind energy farm.
Describe the procedures and equipment needed for the climbing and descending materials and people through a wind energy farm.
Match types and conditions of signaling, and the delimitation of protection zones in the load lifting tasks performed during assembly, commissioning and maintenance tasks
L. Analyze the conditions and procedures to ensure safety in the assembly, commissioning and maintenance of wind energy farms.
Describe the procedure to stop the turbine.
Describe the necessary steps to control and reduce electrical hazards during maintenance operations.
Describe the necessary steps to control and reduce mechanical risks derived from the hydraulic and pneumatic system.
Match the dangerous substances and materials in wind energy facilities, determining the necessary precautions in each case
M. Justify and evaluate the emergency devices against accidents, describing each one and establishing the action to be taken in each case.
Describe an emergency plan, analyzing the parts into which it is divided.
Describe the requirements arising from emergency plan and the material resources required.
Define the actions to be taken by people when occurs an accident or contingency, describing the protective measures, assessment, assistance and first aid